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Shipping Glass?

Hand Lettering topics: Sign Making, Design, Fabrication, Letterheads, Sign Books.

Moderators: Ron Percell, Mike Jackson, Danny Baronian

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Raymond Chapman
Posts: 345
Joined: Fri Apr 09, 2004 5:50 pm
Location: Temple. Texas

Shipping Glass?

Post by Raymond Chapman »

After reading Danny's note about shipping Rick's glass piece to England I had chills run up and down my back just thinking about the responsibility of trying to ship something like that. The only time I tried to ship a piece of glass was 1984 and it was broken on arrivial.

So, how do you guys pack your work to be sure that it arrives safely?
Danny Baronian
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Joined: Wed Apr 07, 2004 2:16 am
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Post by Danny Baronian »

Carefully, and it never hurts to overpack.

I never measured the tray, but it was approximately 12" x 14", 1/4" thick plate glass. I made a box of 3/4" plywood, accounting for 2" of foam for the top, bottom and all edges. Wrapped the glass in visqueen, packed it between the foam, screwed the cover on banded the box, plastered Caution Breakable Glass all over and insured it well.

Danny
Danny Baronian
Baronian Mfg.
CNC Routing & Fabrication
http://www.baronian.com
Billy Pickett
Posts: 118
Joined: Mon Aug 02, 2004 11:59 am

Post by Billy Pickett »

...Probably the only reason that the shipping gorillas didn't jump all over Dannys piece are his three final words, "insured it well."
BruceJackson
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Joined: Mon Sep 06, 2004 7:28 am
Location: Melbourne, Australia
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Post by BruceJackson »

I've sent a glass panels a good number of times now. And had some sent to me. I've only had one break, and looking back, it was under packed.

The three main things are:
1. Have all the edges padded to protect against dropping on a corner.
2. Have enough torsional stiffness in the packaging so it won't twist.
3. Strong sides panels to protect from intrustion.

For a small glass panel, I wrap in a few layers of bubble wrap, making sure the corners have lumps of padding on them, then put in a stiff carboard box.

On slightly larger pieces, I might build in a frame on polystyrene foam or wrap in an extra side panel of cardboard or thin MDF to protect the faces.

For big pieces, you start to need to have a box or crate to give the required protection. The biggest I've sent is 3m x 1.2m (10' x 4'). It went into a custom made timber box with foam panels on the inside.

Here's some photos from a job a few months ago. There were three panels.

ImageImage
First I wrapped each panel in bubble wrap.

ImageImage
Wrap the three panels together and build the edge up with more bubble wrap. Found a box the right size made from double laminated cardbaord (the strong stuff) and cut some foam to fit the box providing all round support so it was suspended in the middle. Being a domed oval shape, twisting wasn't an issue and it was much stronger than a flat rectangle.

ImageImage
The panels in place and ready for the box to be sealed with more cardboard.
Raymond Chapman
Posts: 345
Joined: Fri Apr 09, 2004 5:50 pm
Location: Temple. Texas

Thanks Bruce.

Post by Raymond Chapman »

Wow...thanks Bruce. You went the extra mile in answering my question - even adding photos.

That is exactly what I needed to know. Although I am not shipping anything right now, I will know how when the time comes.

It must really be an anxious time to see something that precious go out the door in a box.
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